100% solids epoxy contains no solvents or water that evaporate during cure — every mil applied stays on the floor as cured material. This matters because solvent-based and water-based epoxies lose volume as they cure, leaving a thinner film than what was applied. A 100% solids system at 20+ mils delivers the full-thickness chemical barrier, impact resistance, and service life that industrial and commercial environments demand. It costs more per gallon, but the installed performance is not comparable to thin-film alternatives.

Epoxy is a two-part resin system that builds thickness, bonds to concrete, and provides chemical and impact resistance. Polyaspartic is a fast-curing coating that provides UV stability and abrasion resistance. In commercial applications, polyaspartic is commonly used as a topcoat over epoxy — adding UV stability and fast return to service. It can also be used in other system roles depending on the application and environment. The key is matching the system build to the facility’s chemical exposure, traffic, and operational requirements.

The most common epoxy failures are delamination from moisture vapor, peeling from inadequate surface prep, and hot-tire pickup from improper cure or thin film builds. Moisture vapor transmission rate (MVER) testing before installation identifies vapor drive issues — if rates are high, we address the substrate before coating. Shot blasting and diamond grinding create the mechanical profile the epoxy needs to bond. And proper film thickness ensures the system can handle the thermal and chemical loads it will actually see. Most failures trace back to prep shortcuts, not product defects.

A properly specified and installed 100% solids epoxy system in a commercial or industrial environment typically delivers 10–20 years of service depending on traffic intensity, chemical exposure, and maintenance practices. The variables that shorten lifespan are the same ones that cause early failure: wrong system for the exposure, thin application, or poor surface prep. We specify system thickness and resin chemistry based on your actual operating conditions — not a generic spec sheet.

Sometimes. It depends on the condition and adhesion of the existing coating. If the existing epoxy is well-bonded and free of contamination, we can abrade the surface and apply a new coat. If it’s delaminating, bubbling, or contaminated with oil, the failed material must be removed first — coating over a failing system just delays the next failure. We test adhesion during the site assessment and recommend the right approach based on what we find, not what’s cheapest.

Timeline depends on floor area, substrate condition, and system selection. A standard 100% solids epoxy installation on a well-prepared slab typically takes 3–5 days including prep, application, and cure. Quartz broadcast systems take longer due to multiple broadcast and seal coat layers. We build a zone-by-zone install schedule before work begins so your operations team has no surprises.

Yes. Zone-phased installation is specifically designed for facilities that must stay operational. We section off one area, install and cure, then move to the next. We coordinate installation windows with your production, shipping, and maintenance schedules to minimize disruption to operations.

Cure times vary by system and conditions. 100% solids epoxy typically allows light foot traffic in 18–24 hours and full vehicle traffic in 72 hours. Polyaspartic topcoats cure faster — light traffic in 4–6 hours. Temperature, humidity, and film thickness all affect cure. We provide a specific return-to-service schedule for your installation based on your system selection and site conditions.

Epoxy systems are available in virtually any solid color, and quartz broadcast systems offer a wide range of aggregate color blends for textured, multi-tone finishes. Finish options include high-gloss smooth coat, satin, anti-slip aggregate broadcast, and decorative flake. We help you select based on your facility’s functional requirements — slip resistance, light reflectivity, cleanability — then match aesthetics to your brand or facility standards.

Yes. Most epoxy systems require substrate and ambient temperatures above 50°F for proper cure. Below that threshold, cure slows dramatically and adhesion suffers. In Colorado’s climate, we schedule installations to work within temperature windows and monitor slab temperature during application. For cold environments or tight schedules, polyaspartic topcoats offer a wider temperature application range than standard epoxy topcoats. We factor temperature into project planning.